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Learning factory: methods and use cases in factory planning

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Learning factory

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Production hall with a layout plan projected onto the floor; a planning team stands at a table with drawings and a tablet
Article · 18 June 2026

Factory planning: a 5-phase process

The factory planning process in five phases: from target definition and data capture through variants and detailed planning to implementation and ramp-up.

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Two planners with a drawing between a scaffolded existing building on the left and a new hall on open land on the right
Article · 12 March 2026

Greenfield vs. brownfield

Greenfield or brownfield? Compare investment, operational disruption, expandability, approvals and implementation risks.

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Architectural model of a factory on construction drawings, next to material samples, a calculator and a pen
Article · 4 December 2025

How much does factory planning cost?

Factory planning costs explained: effort drivers, planning modules, transparent calculation examples and the cost of insufficient planning.

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View from a gallery into a high-bay warehouse with forklifts, pallet stacks and colour-marked traffic routes
Article · 18 September 2025

Warehouse planning step by step

Warehouse planning in six steps: volume model, requirements, technology, layout, economics, specifications and tendering.

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Automated warehouse with bin racking, mobile transport robots and a robot arm at the conveyor
Article · 26 June 2025

Warehouse automation compared

Compare mini-load AS/RS, shuttle, AMR and AutoStore by suitability, scalability, building impact, process integration and typical selection mistakes.

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Three-stage view of a pallet stacker from photo to point cloud to 3D model, with the caption “Digital factory model – Using a scan to create a 3D planning model” Article · 15 April 2025

Digital factory model – using a scan to create a 3D planning model

Which scanning method fits when, what matters in hardware and software, and where AI shortens the meshing step.

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3D scene of a hall with yellow and coloured floor markings, a tugger train and workstations, with the caption for floor marking rules and alternatives Article · 15 April 2025

Floor markings – regulations, implementation and alternatives

Applicable rules, design and application options including cost — plus the alternatives to paint and adhesive tape.

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3D layout of a plant site with hall, racking rows, car park and access road, with the caption for the layout optimisation use case Article · 13 April 2025

Use case for layout optimization

From area dimensioning through block layout and heatmap to assessing material flow with key performance indicators.

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Production hall seen from above with coloured flow lines showing material movements between areas
Article · 13 March 2025

Material flow analysis: methods at a glance

Compare Sankey diagrams, value stream analysis and material flow simulation, and select the right method for the planning question.

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Manual assembly line with workbenches, screens and staff assembling modules
Article · 14 November 2024

Assembly planning for high product variety

Plan assembly systems for high product variety: organisation, takt, material supply, ergonomics and digital work instructions.

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Factory hall with loading doors, forklifts and coloured floor lines separating routes and zones
Article · 19 September 2024

Developing a logistics concept

Build a robust logistics concept: seven components, the route from current-state analysis to target system, and five common mistakes.

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Two people in helmets and hi-vis vests surveying a hall: one at a laser scanner, one with a tablet, a wireframe model overlaying the equipment
Article · 11 July 2024

Data collection for factory planning

The data factory and logistics planning really need: five data categories, suitable granularity and a transparent approach to data gaps.

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Cleanroom with glass walls: two people in blue cleanroom suits work at assembly stations, with trolleys of components in front
Article · 18 April 2024

Factory planning for medical devices

Factory planning for medical technology: zoning, cleanrooms, personnel and material flow, documentation and scalable expansion.

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